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1000kW Biomass Engine
► What's Syngas ?
Syngas, or synthesis gas, is a fuel gas mixture consisting primarily of hydrogen, carbon monoxide, and very often some carbon dioxide. Syngas is usually a product of gasification and the main application is electricity generation. Syngas is combustible and often used as a fuel of internal combustion engines. It has less than half the energy density of natural gas.
Syngas can be produced from many sources, including natural gas, coal, biomass, or virtually any hydrocarbon feedstock, by reaction with steam (steam reforming), carbon dioxide (dry reforming) or oxygen (partial oxidation). Syngas is a crucial intermediate resource for production of hydrogen, ammonia, methanol, and synthetic hydrocarbon fuels.
Production methods include steam reforming of natural gas or liquid hydrocarbons to produce hydrogen, the gasification of coal, biomass, and in some types of waste-to-energy gasification facilities.
► About Ettes Power Syngas-Biomass Engine Generation
Ettes Power syngas-biomass engine generator ranging from 200kW upto 1200kW.
Ettes Power is one of the leading generators assemblers and suppliers in China. The gensets power ranges from 20kW upto 4500kW, which can be driven by world top engines of Cummins, Perkins, MAN, MWM, Deutz, CNPC 190 and Low Speed 300 series. Ettes Power generators enjoy hot markets in more than 70 countries all over the world including Latin America, Africa, Middle East, East Europe and Southeast Asia etc.
For syngas-biomass generator, Ettes adopt 300 series engines, which is specially designed for low quality gas like syngas, biomass and coking gas etc. The 300 series engines has remarkable features and advantages of low speed, big cylinder, big displacement, naturally aspirated (without turbocharger and intercooler). Ettes Power biomass engines is the very ideal engines for syngas power plant.
Please click here and go to YOUTUBE to see working videos of Ettes syngas-syngas engines.
► Applicable Fuel Types of Ettes Synthesis Gas Engines
• Biomass from MSW, Woodchips, Sawdust, Straw, Rice husks, Nut-shells, and Chicken manure etc. | |
• Industrial tail gas & refinery gas, such as coal gas, coking gas, semi-coke gas, coke oven gas, oilshell tail gas, carbide tail gas, ferrochromium tail gas, yellow phosphorus tail gas, producer gas and paralysis gas etc. |
► Typical Diagram of Ettes Power Syngas-Biomass Power Plant
Syngas is far different with methane base gas (natural gas, biogas and Coalmine gas etc). Syngas is much more tricky, it is low in heat value, high in tar content and unstable in gas quality (TAR always raise problems of pipeline-blocking, cylinder-pollution and spark plug-jamming etc).
► Requirements for Syngas-Biomass Quality
Before entering into engine, the biomass should be appropriate filtering, gas-liquid separation and pressure regulation. If the temperature is too high, it should be through cooling treatment, and make sure there is no liquid content in the gas.
• Heat value≥4MJ/Nm3
• Gas temperature≤40°C, Moisture content≤40g/Nm3(without free water)
• Tar content≤50mg/Nm3, H2S content≤50mg/Nm3,Total Sulfur content ≤100mg/Nm3
• Impurities particle size≤5μm, Impurity content≤30mg/Nm3
• Gas pressure 3~5kpa, Pressure change rate≤1kPa/min
• Ammonia content≤20mg/Nm3, Chlorine content ≤50mg/Nm3
• Hydrogen volume content≤50%, Oxygen volume content≤1%
• The capacity of syngas pressure-buffering tank should match well with the generator’s gas consumption.
• The acceptable fuels can be low BTU gas (including Syngas, Wast to Energy Gas, Biomass,Wood gas, producer gas, rice husk gas, sawdust gas, woodchip gas, straw gas, coal gas, coking gas, coke oven gas, semi-coke gas, synthesis gas, pyrolysis gas etc.)
► Main Tech Specs of Ettes 1MW (1000KW) Syngas-Biomass Engine Generator ITEM. DESCRIPTION Genset Model EZ-1000SB Rated Power 1000kW Rated Voltage 400V/415/440V/480V Rated Current 1804A Rated Frequency 50Hz or 60Hz Power Factor COSΦ 0.8 (lag) Excitation Type Brushless, Self-Excitation Voltage Stationary Regulation Ratio (100%) ±2.5 Instant Voltage Regulation Ratio (%) ±15 Voltage Stable Time (%) ≤1.5s Voltage Fluctuation Ratio (%) ≤0.5 Frequency Steady-state Regulation Ratio (%) ≤5(0~5 adjustable) Instant Frequency Regulation Ratio (%) ±10 Frequency Stable Time ≤7s Phases and Connecting Methods 3 phases 4 wires Biomass Engine Model 9300D/M-1 Engine Style Water Cooled, Four stroke, spark plug ignition, naturally aspiration. Cooling System Heat Exchanger+Cooling Tower (Table Type Radiator is optional) Cylinder No. and Arrangement 9 in Line Cylinder bore 300mm Stroke 380mm Compression Ratio 9:1 Displacement 242L Rated Rotation Speed 750r/min (50Hz) / 720r/min (60Hz) Rated Engine Power 1100kW Rated Load Thermal Consumption Around 11 MJ/kW·h Oil Consumption ≤ 0.8 g/kW.h Start Method Compressed Air Start Inlet Gas Temperature ≤40℃ Each Cylinder Exhaust-gas Temperature ≤600℃ Noise 100dB Gas pressure 3~5Kpa Overhaul Time Around 60000 hours under normal conditions Life Span 20-25 years Alternator Siemens 1FC Series or Equal (Self Excited, Brushless, AVR, IP23, Both Low Voltage and High Voltage are available) Genset Overall Size 8500×1900×3500 (LxWxH, mm) Genset Gross Weight 41000kg
(high voltage of 6.3kv,11kv is optional)
► Power Rating Form of Ettes Power Syngas-Biomass Engine Generation
► Waste to Energy (Synthesis Gas-Biomass) Power Plant
Waste-to-Eergy (WtE) or energy-from-waste (EfW) is the process of generating energy in the form of electricity and/or heat from the primary treatment of waste. WtE is a form of energy recovery. Most WtE processes produce electricity and/or heat directly through combustion, or produce a combustible fuel commodity, such as synthetic gas fuels.
Municipal Solid Waste (MSW), including household waste, is the residual waste put into a black bin bag or wheelie bin. MSW contains a mixture of recyclable, organic, inorganic and biodegradable materials. Recyclable materials are recovered as many as possible before drying and shredding the remainder to make a Refuse Derived Fuel (RDF) for the process. The energy from waste process, transforms the RDF into a clean hydrogen-rich synthesis gas (syngas). Ettes Power 300 series engines can deal with this kind of hydrogen-rich syngas properly.
Syngas-Biomass is organic matter derived from living or recently living organisms. In the context of biomass as a resource for making energy, it most often refers to plants or plant-based materials which are not used for food or feed, and are specifically called ligocellulosic biomass. As an energy source, biomass can either be used directly via combustion to produce heat, or indirectly after converting it to various forms of biofuel.
Wood remains the largest biomass energy source today; examples include forest residues (such as dead trees, branches and tree stumps), wood chips. Besides wood, rice husk, crop stalk, straw, straw dust, coconut fabric dust and palm bunch still can be feed stock of biomass gas.
Tar is always troublemaker for biomass combusted into electricity energy, which can block and damage the turbocharger and intercooler. However, Ettes Power 300 series biomass engines has strong treatment and resistance ability against tar, and with advantages of low speed, big cylinder, big displacement and special design for syngas fuel, Ettes Power engines are the best choice for syngas/biomass power plant.Tags: producer gas geneerator, producer gas generation, producer gas engine, producer gas power plant, biomass engine, biomass power generation, biomass generator, biomss power plant, biomass gasification power plant, biomass gasifier plant, MSW Gasification power plant, waste to energy power plant, syngas engine generator,syngas gasification power plant, syngas generator set, syngas gasifier generator, syngas power generation, wood gas engine, wood gas generator, wood gas power plant, wood gas engine generator, wood gas gasification power plant, wood gas power generation,straw gas engine, straw gas generator, straw gas power plant, straw gas gasification power plant, straw gas gasifier generator, straw gas power generation. Materials: woodchips, sawdust, coconut shell Straw, Rice Husk etc.